MRO Infrastructure

Specialist design for maintenance, repair and overhaul facilities engineered around the aircraft, the operation and the regulatory environment it serves.

MRO Facilities That Work From the Inside Out
What We Do

MRO Facilities That Work From the Inside Out

An MRO facility is not simply a large hangar with a concrete floor. It is a precision working environment where aircraft are maintained, repaired and overhauled to airworthiness standards and every dimension, every system and every interface within it must be engineered to support that work safely, efficiently and in full regulatory compliance.

Vector Technorium designs MRO infrastructure from the inside out starting with the aircraft type, the maintenance programme and the operational workflow, and building the facility around them. We cover the full spectrum of MRO facility types: commercial aircraft, military and defence, helicopters and fighter jets bringing the same depth of specialist knowledge to every brief, regardless of aircraft type or operational context.

Our Scope

What We Deliver

01

Hangar Design – Commercial Aircraft

Wide-body, narrow-body and regional aircraft hangar design bay sizing, column-free span structures, door systems, docking clearances and GSE circulation layouts for commercial MRO operations.

02

Hangar Design – Military & Defence

Hardened aircraft shelters, blast-rated structures and secure maintenance facilities for fighter jets, military transport and patrol aircraft designed to defence airworthiness and base security standards.

03

Hangar Design – Helicopter

Rotary-wing hangar and MRO facility design rotor clearance envelopes, docking systems, dynamic component overhaul bays and parts stores for civil, corporate and military helicopter operators.

04

Aircraft Maintenance Docking Systems

AMDS design and specification integrated access platform systems for heavy maintenance, base maintenance and line maintenance operations across all commercial and military aircraft types.

05

Ground Support Equipment Infrastructure

GSE storage, charging, maintenance and deployment zone design backed by a decade of direct GSE supply and channel expertise that most consultancies simply do not have.

06

Workshops, Stores & Support Facilities

Component workshops, avionics bays, NDT facilities, bonded stores, tool cribs and crew facilities designed as an integrated support environment for the MRO operation they serve.

Built for MRO Operators & Facility Developers
Who We Serve

Built for MRO Operators & Facility Developers

Our MRO infrastructure practice serves airline operators commissioning new heavy maintenance bases or expanding existing MRO capacity, independent MRO organisations developing greenfield or brownfield maintenance facilities, defence agencies and military commands requiring secure aviation maintenance infrastructure, helicopter operators and OEMs commissioning rotary-wing MRO facilities, and aviation infrastructure construction companies delivering MRO projects who need a specialist design partner. We also work as a specialist sub-consultant to Tier 1 engineering firms on large-scale MRO infrastructure programmes.

Why Vector Technorium

Designed Around the Aircraft

01

Operator-Bred Design Intelligence

We understand MRO operations from direct experience on how aircraft move through a facility, how maintenance workflow functions, and where design decisions create operational bottlenecks. That knowledge shapes every brief.

02

Full Aircraft Type Coverage

Commercial wide body to fighter jet, helicopter to regional turboprop we design MRO infrastructure across the complete range of aircraft types without defaulting to generic hangar templates.

03

GSE Expertise Built In

Ground support equipment infrastructure is frequently an afterthought in MRO facility design. For us, it is a core design discipline backed by a decade of direct GSE supply and operational experience.

04

Regulatory Compliance by Design

ICAO, EASA Part-145 and applicable defence airworthiness requirements are embedded in every MRO facility we design so your facility is certification-ready from the outset, not remediated after the fact.

Get Started

Planning an MRO Facility? Let’s Talk

Tell us about your project. A specialist will respond personally within 24 hours.